Mounting advice for cylinder head

1. Before starting assembly, check:

  • Whether the cylinder head supplied matches the engine type.
  • Whether the cylinder head delivered has no shipping damage.
  • Whether everything matches the agreements made.

2. Mounting cylinder head:

  • Never lay the cylinder head on the head gasket surface; this may cause damage to the fitting surface or valves.
  • Try to identify the cause of the cylinder head damage and fix it first.
  • Check cylinder walls and pistons for damage and remove carbon residue.
  • Thoroughly clean all parts to be transferred and check them for wear or damage.
  • Check the engine's head gasket fitting surface for damage and deformation.
  • Clean the fitting surface and bolt holes, paying attention to the roughness of the block (as fine as possible).
  • Always use new bolts (when prescribed) of the correct dimensions.
  • Fit head gasket of correct thickness and type with right side up.
  • Follow the prescribed tightening torques and sequence.
  • Make sure the timing marks of the distribution are correct and install new timing belts and tensioner/circulating rollers.
  • Allow hydraulic tappets to rest for at least one hour after assembly to adjust. Preferably rest overnight.
  • For fixed tappets/valve plates, adjust the valve clearance by an additional 0.05mm margin.
  • After adjusting the distribution, first rotate the engine two revolutions by hand to check that the valves do not touch the piston.
  • Always change the oil, oil filter, thermostat and coolant according to the types and type designation prescribed by the factory.
  • Check the radiator and water pump for leaks and function.
  • With an LPG system, always run the engine on petrol for the first 1,000 kilometres and then adjust the system.
  • Check ignition/injection system/fuel pump adjustment.
  • Take a test drive and go over everything again.

For any questions, please contact our sales department.

cilinderkop revisie advies